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Zhuzhou Sanxin Cemented Carbide Manufacturing Co., Ltd

Tungsten Carbide Punch with HRA 89-92 Hardness, ±0.002mm Precision, and 30x Longer Service Life for Stamping & Cold Heading

Détails sur le produit:
Lieu d'origine: Chine
Nom de marque: Sanxin
Certification: ISO 9001:2015
Numéro de modèle: SX1320
Conditions de paiement et expédition:
Quantité de commande min: 1
Délai de livraison: 5-30 jours
Conditions de paiement: T/T, Western Union, L/C
  • Détail Infomation
  • Description de produit

Détail Infomation

Mode de mise en forme: Moule de poinçonnage, moulage sous pression, matrice de frappe à froid, moule de soufflage, moule de Matériau du produit: Acier, métal, carbure de tungstène, SKD11, HSS
Nom du produit: Poinçon et matrice en carbure de tungstène, goupille de poinçon Application: Mines, industrie, moulage, pièces de moules pour moules sous pression, perforation
Tolérance: +/-0,002, ±0,002,0,01 mm, des matrices carbie semi-finies et finies peuvent être proposées, toutes d Grade: YG6/YG8/YG10X/YG20C,YG6X.YG8.YG11.YG15.YG20.YG16C.YG18C. YG20C.YG22C. YG25C, personnalisé, YG3/YG6/Y
Surface: Usiné ou vierge, poli, meulage, SELON DEMANDE, vierge Forme: matrice irrégulière et froide, ronde/cylindre
Taille: personnaliser,Dessin fourni,OEM accepté Revêtement: sans revêtement,TIALIN(noir),TiN/TiCN/TiAlN.,TiN/TiCN/AlTiN,TICN(gris)
Personnalisé: Disponible, accepté

Description de produit

Tungsten Carbide Punches Precision Stamping & Cold Heading Punches for High-Wear Tooling Applications
Product Overview: The Precision Core of Stamping Dies

In high-volume metal stamping and cold forming, punches are critical components that separate, shape, or process material with each press stroke. When punches wear prematurely, fail unexpectedly, or produce inconsistent parts, the costs of downtime, scrap, and lost productivity increase immediately and significantly.

Our tungsten carbide punches are meticulously designed to be reliable and durable core components in your stamping operations. These punches are manufactured from premium cemented carbide using powder metallurgy and precision grinding processes, providing the extremely high hardness, superior wear resistance, and micron-level precision required for high-speed stamping, cold heading, and precision forming applications.

Tungsten carbide punches—also known as cemented carbide punches, cemented carbide stamping punches, or tungsten steel punches—are the industry standard in applications where conventional tool steel punches cannot provide sufficient service life or dimensional stability.

Material Science

Tungsten carbide (WC-Co) is a composite material produced by powder metallurgy—mixing tungsten carbide powder with a metallic binder (typically cobalt) and sintering at high temperatures. This process yields a material with exceptional mechanical properties:

Property Tungsten Carbide Punch Conventional Steel Punch Benefit
Hardness HRA 89-92 (equivalent to HRC 87-92) HRC 58-62 Superior wear resistance—maintains sharp cutting edge
Wear Resistance 5-8× steel Baseline 30 × longer service life in continuous operation
Compressive Strength ≥4,000 MPa ~2,000 MPa Withstands high stamping forces without deformation
Density 14.0-15.0 g/cm³ ~7.8 g/cm³ Higher mass—improves stability in high-speed operations
Corrosion Resistance Excellent Moderate No rusting—ideal for humid or coolant-rich environments
Micron-Level Precision

Our punches are manufactured to tight dimensional tolerances:

  • Precision: ±0.002mm standard, ±0.001mm available
  • Surface Finish: Ra 0.4 or better, with mirror-polish options
  • Roundness: ≤0.001mm
  • Concentricity: ≤0.002mm

This level of precision ensures consistent part quality, reduced scrap rates, and reliable performance in high-speed, multi-cavity stamping operations.

Grade Selection Guide

Tungsten carbide punches are available in multiple grades, each optimized for specific applications. Common grades include:

Grade WC (%) Co (%) Density (g/cm³) Hardness (HRA) TRS (MPa) Best Applications
YG6 94 6 14.5-14.9 ~89.5 ~1,380 General stamping, thin sheet blanking
YG6X 94 6 14.6-15.0 ~91 ~1,500 Precision stamping, fine blanking
YG8 92 8 ~14.8 ~89.5 ~2,200 Heavy-duty stamping, impact-resistant applications
YG15 85 15 ~14.0 ~87.5 ~2,800 Cold heading, large-stress stamping, forging tools
YG20 80 20 ~13.5 ~85.5 ~3,200 Heavy impact, watch parts, small screws
Selection Guidance
  • YG6 / YG6X: Higher hardness for precision blanking and thin materials
  • YG8: Balanced wear resistance and toughness for general stamping
  • YG15 / YG20: Higher toughness for cold heading, heavy stamping, and impact loading
Key Applications & Industries

Tungsten carbide punches are essential components across multiple manufacturing sectors:

Automotive Manufacturing
  • Body panel stamping: Blanking and piercing of automotive body panels (0.5-3mm thickness)
  • Fastener production: Cold heading of bolts, nuts, screws, and rivets
  • Chassis and structural components: High-strength steel stamping
Electronics & Electrical
  • Connector terminals: High-speed stamping of precision contacts
  • Lead frames: Fine blanking of IC lead frames
  • Battery components: Stamping of battery jars and electrical contacts
Home Appliances
  • Metal housings: Stamping of refrigerator, washing machine, and air conditioner panels
  • Internal components: Precision blanking of small appliance parts
Aerospace & Defense
  • High-strength alloys: Stamping of aerospace-grade materials
  • Extreme conditions: Tooling for demanding, high-temperature applications
Medical Devices
  • Surgical instruments: Precision stamping of medical tooling
  • Implantable components: High-precision forming of medical parts
General Metalworking
  • Progressive die stamping: High-speed, multi-station stamping operations
  • Extrusion and forming: Cold forming and extrusion tooling
Frequently Asked Questions (FAQ)
Q1: What is the difference between tungsten carbide punches and steel punches?

Tungsten carbide punches offer significantly higher hardness (HRA 89-92 vs. HRC 58-62), 5-8× greater wear resistance, and 30× longer service life in continuous operation. They are ideal for high-volume production where tool life and dimensional consistency are critical.

Q2: Which grade should I choose for my application?

For precision blanking of thin materials, choose YG6 or YG6X (higher hardness). For general stamping, YG8 offers balanced wear resistance and toughness. For cold heading and heavy stamping with impact loading, choose YG15 or YG20 (higher toughness).

Q3: What tolerances can you achieve?

We achieve diameter tolerances of ±0.002mm standard, with ±0.001mm available for high-precision applications. Surface finish can reach Ra 0.2 or better with mirror polishing.

Q4: How long do tungsten carbide punches last compared to steel?

In continuous stamping operations, tungsten carbide punches can achieve 30 times the service life of steel punches. Actual lifespan depends on the specific application, material being stamped, and operating conditions.

Q5: Are these punches suitable for high-speed stamping?

Yes. Tungsten carbide punches are specifically designed for high-speed stamping operations, maintaining dimensional stability and cutting edge sharpness at speeds of 100-300 strokes per minute.

Q6: Do you offer custom punch geometries?

Yes. We manufacture punches to your exact specifications, including custom tip profiles, stepped designs, and specialized geometries. Please provide your drawing or requirements for a prompt quote.

Tungsten carbide punches for precision stamping and cold heading applications

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